2001-2005 Yamaha Raptor 660R ATV Clymer Service Repair Shop Manual M2802

Description

2001-2005 Yamaha Raptor 660R ATV Clymer Repair Manual M2802
Models Covered:
Raptor 660R - YFM660R Models 2001 2002 2003 2004 2005
Every Clymer contains hundreds of original photographs and illustrations developed from a complete disassembly and assembly of the motorcycle. This, in addition to extensive research, allows Clymer to achieve an un-matched level of detail, accuracy & clarity.
The step-by-step instructions and two column text with large print are user friendly, bold figure numbers make it easy to quickly match instructions with illustrations and photos. Thumb tabbed chapters, numbered table of contents and extensive index make it possible to locate the desired section quickly. This manual includes a Quick Reference Data section with frequently used specifications.
Table of Contents:
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL ORGANIZATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Water damage / Starting the engine / Engine spark test / Electrical testing / Engine performance / Engine noise / Frame noise / Leakdown test / Transmission / Axles, differential and final drive units / Drive shafts and middle gear unit / Brake system / Steering and handling
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection / Engine break-in / Battery / Engine oil and filter / Final drive / Front differential / Air filter / Front drive shaft lubrication / Rear suspension pivot lubrication / Control cable lubrication / Fastener inspection / Speed limiter adjustment / Axle boot inspection / Drain inspection / Cooling system / Exhaust system / Fuel system / Drive belt inspection / Control cable adjustment / Brake system / Tire inspection / Tune-up / Valve clearance / Carburetor adjustment / Ignition timing / Compression test / Spark plug / Specifications
CHAPTER FOUR / ENGINE TOP END
Exhaust system / Cylinder head cover / Camshaft and cam chain tensioner / Cylinder head / Valves / Cylinder / Piston and rings / Specifications
CHAPTER FIVE / ENGINE LOWER END
Removal / Installation / Recoil starter / Balancer and oil pump gears / Cam chain and rear guide / Crankcase / Crankcase seal replacement / Crankcase bearing / Engine balancer / Oil pump / Crankshaft / Middle gear assembly / Middle gear assembly shim and lash adjustment / Specifications
CHAPTER SIX / CLUTCH AND SHEAVES
Drive belt cover / Outer bearing housing / Drive belt / Primary and secondary sheaves / Right crankcase cover / Clutch / Specifications
CHAPTER SEVEN / TRANSMISSION AND SHIFT MECHANISMS
Select lever assembly / Select lever cable / External shift mechanism / Transmission / Shift drum and forks / Specifications
CHAPTER EIGHT / FUEL SYSTEM
Carburetor / Fuel valve / Throttle cable / Specification
CHAPTER NINE / ELECTRICAL SYSTEM
Electrical component / Ignition and charging system operation / Alternator cover / Stator and pickup coil / Rotor, starter clutch and starter gears / Starter / Starting system switches / Ignition system / Charging system / Fan system / Coolant temperature warning system / 4 Four-wheel drive relays and gear motor / Indicator circuits / Switches / Headlights / Taillight / Specifications
CHAPTER TEN / COOLING SYSTEM
Cooling system safety / Radiator and fan / Fan sending unit / Coolant temperature sending unit / Thermostat / Water pump / Specifications
CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Tie rods / Steering knuckle / Control arms / Shock absorbers / Steering shaft / Handlebar / Wheel runout / Specifications
CHAPTER TWELVE / FRONT AXLES AND DIFFERENTIAL
Front axles / Differential / Front drive shaft / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION
Rear wheel / Rear hub / Rear knuckle / Stabilizer / Control arms / Shock absorbers / Specifications
CHAPTER FOURTEEN / REAR AXLES AND FINAL DRIVE
Rear axles / Final drive unit / Specifications
CHAPTER FIFTEEN / BRAKES
Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Left hand brake cable replacement / Brake system draining / Brake system bleeding / Brake disc / Specifications
CHAPTER SIXTEEN  / BODY
Body panel fasteners / Seat / Fuel tank side panels / Fuel tank cover and fuel tank / Engine side cover and side panel / Front carrier / Front fender hood / Front bumper and skid plate / Front grille and lights / Front fender assembly / Rear carrier and fender panel / Rear fender / Footrest panels / Center and rear skid plates / Specifications
INDEX
COLOR WIRING DIAGRAMS
Specifications:
Publisher:    Clymer Publications
Softcover:     312 pages
Part number: CM2802
ISBN-13: 9780892879342
Publication date: Tuesday, March 27, 2018
Language: English